了解手电筒支架

有两种类型的安装选项可用于焊接作业：悬臂式和通臂式安装。

通过臂安装

今天机器人更常见的设置是通过手臂的固体支架。这提供了一个更“清洁”的火炬端，并在向下到达固定装置内部时在狭窄区域提供间隙。还取消了支架和配件，从而减少了整体硬件。随着直通臂技术变得更加现代，编程问题不再那么频繁。

通臂火炬可以使用碰撞支架或固体支架。

碰撞支架可以及早快速检测碰撞，如果鹅颈管接触到任何固定装置、人员或其他材料，将关闭割炬。如果发生事故，这可以减少损坏。

您还可以选择坚固的支架并安装碰撞软件，该软件将通过外部控制器提供相同的过程。当控制器检测到电机安培数短暂上升超出预期范围时，机器人将作为保护措施先发制人地关闭。

对固定安装座的最终评估包括通过查看定位销、定位销尺寸与位置、所售安装座的材料以及连接到机器人上的法兰的材料厚度来了解它的强度和可重复性。

过臂安装

过臂焊炬是机器人焊接的先驱。

这种设置可以将手电筒放在狭窄的地方以不明显的角度放置，这是通过臂无法完成的。但是，该过程需要一些修改和时间。

过臂安装确实提供了方便的维护，因为整个割炬包都在臂的外部，并且可以比通过臂更快地维护和固定零件。此外，悬臂式安装座使用一系列销钉构成震动传感器的基础，可在 Z 方向上直接施加冲击。

他们使用坚固的支架或碰撞支架。 Just like through-arm, it is important to make sure the robot has on-board collision sensing.

Then, it is important to look at and understand the mount patterns, torch angle, and clearance. A good mount will be the strong point in the event of a crash as it is less time-consuming to replace a damaged torch neck than torch mount.

If you choose a breakaway style for a torch mount, the effectiveness relies on proper installation. It is important to choose the correct adapter plates and proper spring pressure for the torch/equipment weight.

Torch Mount Best Practices

It is important to really study and understand the repeatability, ease of installation, and how the mount arm clamps to the collision sensor with your robotic system.

Evaluating the mounting accuracy will provide a better and more consistent product. Reliable robot welding torch mounts will have consistent repeatability to minimize any necessary reworking and ultimately keeps the productivity high.

Regardless, the set-up of both styles should evaluate solid machine surfaces and a minimum number of bolt up components as this will lead to a more solid and repeatable mounting structure.

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