D.Electron Z32 CNC 警报
D.Electron Z32 数字控制器警报完整列表,适用于 Z32 CNC 机械师程序员设置器。
严重的系统错误
如果 Z32 的操作系统检测到故障,它将激活系统错误条件并停止 NC。
这种情况可以通过命令行上显示的以下内容来识别:
** errorgen xxxxxxxx
其中 xxxxxxxx 是描述错误的 8 位十六进制代码。
所有错误生成可能源自软件错误(因为编程错误可能造成任何后果),但也指示特定硬件故障或应用软件问题。
应该errorgen的原因不清楚,用户应该仔细记下(注意零的数量,这可能会完全改变代码的含义)并通知D.Electron。
任何errorgen与下面报告的不同表示故障应该通知D.Electron。
如果出现严重的系统错误,任何NC的功能都会被禁用;键盘不工作;并且只有安全的空序列(零)通过链接发出。
错误生成 00000100
PC 无法在下一个机器周期之前运行某些强制性程序。
这可能意味着 PC 的处理器太慢,无法处理所有强制性功能。
这也可能意味着快速的非可编程逻辑部分(模块 2、模块 4 或模块 8)太长。在这种情况下(除非是由于无限循环错误)尝试使用 -o 优化选项重新编译逻辑,并安装更快的处理器。
错误生成 00000110
用于快速中断周期的 errorgen 00000110 是一种警报,旨在发出当前正在试验的异常情况的信号,通常它不会出现。如果出现此消息,请通知 D.Electron。
错误生成 00000120
当对PC的RAM进行读取或写入操作时出现过长的延迟时,会出现errorgen 00000120。
错误生成器 00000800
用户安装的ML可编程逻辑平均时长过长。
减小逻辑大小或使用-o优化选项编译,或安装更快的处理器。
错误生成 00001000
用户安装的 ML 可编程逻辑持续时间超过 24 毫秒。循环。
如果没有无限循环错误,减少逻辑大小或使用-o优化选项编译,或安装更快的处理器。
错误生成 00001110
专用于 FlorenZ-Linux 系统,2 毫秒的中断重叠。
这是由于处理器速度太慢或(很可能)是视频驱动程序不足引起的。
错误生成 00001200
在Windows或FlorenZ下对Z32进行仿真时,可能会出现此报警,如果执行无休止的软件循环,则可能会阻塞计算机。
例如,产生endelss软件循环的PLC错误会产生errorgen 0000100 on一台真实的机器,但在模拟过程中可能会完全阻塞计算机。
检测到这些情况并产生错误生成 00001200,允许操作员更正他的程序。
错误生成 00004000
Generic unimplemented instruction error。
可能是硬件错误导致PC误读内存,从而尝试执行垃圾指令。
错误生成 00004400
仅适用于Windows或FlorenZ系统。
为Z32实时运算保留的RAM内存太小。
请安装更新版本的“Z32驱动程序”软件。
注意:连同“Z32 驱动程序”软件,建议同时更新“Z32 for Windows”软件。
错误发生00004F00
操作系统校验和错误。
这表明系统 RAM 已损坏,因此很可能是硬件故障。
这也可能意味着某些程序以某种方式成功地覆盖了内置安全措施并覆盖了操作系统保留内存区域。
错误生成 00004FF0
ML逻辑程序校验和错误。
同样的诊断适用于errorgen 00004F00。
错误生成 00005000 – 00005FF0
由 PLC 生成的警报,用于管理特殊的禁止情况。如需更多信息,请咨询机床制造商。
错误生成 00008000
非法安装软件引起的告警信息。安装的主链板未启用或启用码错误。
错误生成 00008001
在 NT 下安装 Z32 时,当进入 DES107 主链路板作为软件环境设置时,会触发此警报消息。 NT 环境不支持此板。无效许可证号警告后,事件显示器上出现警报。
错误发生0000C000
它是两个告警的总和:errorgen 00004000(非法指令)加上errorgen 00008000(非法安装)。
错误发生0000C400
它是两个警报的总和:errorgen 00004400(RAM 内存太小)加上 errorgen 00008000(非法安装)。
错误生成器 00010000
表示应通知 D.Electron 的软件故障。
错误生成 00020000
表示应通知 D.Electron 的软件故障。
错误生成 00040000
表示应通知 D.Electron 的软件故障。
错误发生00080000
安装带有串行仿真器的 Z32 软件版本时生成,没有
适当的密钥或密钥未启用。
错误生成器 03000000
表示应通知 D.Electron 的软件故障。
错误生成器 05000000
表示应通知 D.Electron 的软件故障。
数控系统报警
NC 的报警以代码显示在专门用于此目的的显示视频区域。
报警代码显示在 4 个十六进制数字 (0-1-…F) 上。
最后两位数字表示通用报警的类别,而前两个详细指定。
一般来说,类别越低,警报越重要;如果多个警报同时处于活动状态,则显示较低类别的警报。
CN..02 – 初始化警报
每次上电时,Z32 都会对内部 PC 电路以及 DOS 操作系统结构进行一系列检查:如果检测到异常,则会显示警报 CN..02。
在这样的情况下在这种情况下,操作员必须记下警报代码并将其通知支持服务。
已编程以下警报:
CN0102 – CMOS 禁用
在严重的系统错误errorgen的情况下出现。
CN0202
NC 磁盘文件保存程序出现故障。这表明存在严重的硬件或 DOS 操作系统故障。关闭计算机,然后重新打开。重新启动时,将显示一条消息,指出数值控制器的文件可能已损坏,应特别注意确保其完整性。如果文件 127 在重新启动时包含主轴上刀具的“x”而不是“T”,则可以简单地删除“x”以重新启动工作。建议检查工具表中的所有工具。
CN0302 – 异常链接位置设置
表示在 TARAT 中定义的关于链路中检测器或参考位置的轴设置不正确。探测器或参考通道不允许连接到多个轴,即使属于不同的过程也是如此。
CN0402 – 旋转轴英寸设置不正确
表示英制旋转轴检测器步距大于 0.005 度。此警报可能仅在上电时产生。
CN0502 – 异常的 Z-LINK 数据结构
Z-Link 数据结构中的设置不正确。
CN0602 – 异常过滤器设置
表示 TARAT 中为参考输出滤波器定义的轴设置不正确。
如果同一个滤波器关联到两个不同的轴(也在不同的过程中),或者如果需要滤波器,则会在启动时触发此警报起始编号超过16。
CN0702 – 连接到 Z-LINK 的节点低于设置
在外围光纤系统(DE1065 和 DE 1075 主链路板)中,连接节点的数量在设置中定义。如果物理节点数量低于标定,则会触发CN0702告警。
CN0902 – 异常的辅助主轴设置
G133KA0-KA5下双主轴和工作台主轴管理错误引起的报警。辅助主轴的设置,定义为逻辑号为12的连续轴,或工作台主轴的设置应按规范输入,否则开机时会触发CN0902报警。
CN0A02 – Z-SER 主轴的循环/旋转强制
当在机器设置中定义了无动力主轴检测器 2,并且主轴检测器是通过 Z-ser 时,会出现此警报。
CN0B02 – RAM 空间不足
如果可用 RAM 空间不足以支持 Z32 程序(小于 16 MB),则在 DOS 下安装 Z32 时会发出此警报。
CN0C02 – Z-SER 或 Z-STAR:主链接错误
当定义了 Z-SER 或 Z-STAR 设置,但主链接类型不正确时,会出现此警报。例如,定义了 master-link DE1075/1,Z-SER 部分为空,并定义了 Z-SER 传感器(或参考)。
CN0D02 – Z-STAR 设置错误
当Z-STAR驱动器设置不一致时出现此报警。
CN0E02 – 错误设置:非端点轴的零搜索类型端点
当设置中定义了Endat类型的零搜索,但相对轴板(只能是Z-STAR轴)不是Endat时出现此报警。
CN1002 – 错误的同心轴设置
此警报涉及同心轴功能。当同心轴设置不符合规范时,在启动阶段出现此报警。
CN1102 – PRM[ ] 初始化失败
此警报涉及 PRM[ ](永久参数)功能。此警报出现在启动阶段的原因如下:
– 请求使用主链路 DES107 激活 PRM[ ] 功能(不支持 PRM[ ] 参数)
– 这是不可能的创建用于保存 PRM[ ] 参数的 CMOS 文件
CN1202 – 圆柱轴设置错误
该警报涉及激活“圆柱轴”功能 (G149) 的机床设置。如果任何与圆柱轴相关的设置丢失或不符合规格,则在启动阶段会出现此警报。
CN1302 – 绝对轴,相对于绝对行程,轴行程太大
该报警针对带行程终点的绝对轴(直线或旋转)。如果轴行程(包括正行程终点和负行程终点之间)相对于绝对行程过大,则在启动阶段出现。数值上:如果出现以下情况,则会出现此警报:(轴行程)>(0.8 x 绝对行程)。
CN1402 – 绝对轴,小数齿轮比,未特别启用
该警报涉及绝对轴、循环轴、无行程终点。如果换能器的绝对行程包含小数(非整数)的轴转数,它会出现在启动阶段。可通过补充设置消除该告警。
CN1502 – 绝对轴,分数,绝对行程太短(<10 轴转)
此警报涉及绝对轴、循环轴、无行程终点、具有机械齿轮比,因此在传感器的绝对行程中包含非整数轴转数。如果传感器绝对行程中包含的轴转数小于 10,则它出现在启动阶段。此警报的原因是在这些条件下(绝对行程与轴转数之间的分数比)绝对行程必须包含许多轴圈(至少 10 圈)以留出足够的安全余量和安全区域,以确保轴运动不会导致轴传感器给出不确定输出的位置。
CN1602 – 绝对轴,分数,离散化太小
此警报涉及绝对轴、循环轴、无行程终点、具有机械齿轮比,因此在传感器的绝对行程中包含非整数轴转数。如果传感器的绝对行程产生的“脉冲”数高于 CNC 内部格式允许的最大值,它会出现在启动阶段。请记住,一次绝对行程中可能包含不超过 231 个脉冲。如果出现此报警,请检查Z-Star设置中的“每转脉冲数”项。
CN1702 – 消除其他进程的报警,然后重启
如果由于在不同进程中检测到错误 CNxx14 而导致初始化过程在关键阶段中止,则在启动时会出现此警报。在这种情况下:
– 在原始过程中,原始警报 CNxx14 仍然存在。如果错误得到修正,此警报也会保留,因为如果初始化过程在关键阶段中止,则不再可能恢复正常操作:必须关闭和打开。
– 在任何不同的过程中,警报CN1702来了:“消除其他进程的警报,然后重新启动”
CN1802 – 子程序轴设置错误
如果一个或多个子程序轴的设置错误,它会在启动时出现。
好的设置应该是:
– 逻辑数不> 12
– 相关子程序在1-98范围内或 128-230
– 设置:旋转轴,无位置传感器,无参考输出,无零位,无重新定位
CN1902 – 绝对值传感器的错误高级管理
如果轴需要绝对式传感器的高级管理,它会在启动时出现,但它的传感器:
– 不是绝对式多圈 EDat 或 Biss
– 是循环的,并且由ZStar驱动不是二的幂
CN1A02 – 归档进程中不存在系统文件
与多头机有关。如果在一个或多个存档过程中系统文件丢失(源表、工具表、基础源表),它会在启动时出现。
CN1B02 – 机器设置中未定义 Z-LINK 外设
如果机器设置中没有定义任何外围 Z-Link,它只会出现在 FlorenZ 系统中。它可以通过文件 INI 中的特殊设置(地址 28A30B =1)来消除。
CNC002 – 过程 1 软件选项
与软件选项相关的报警。在未安装启用它的正确许可证的情况下激活进程 1 时出现。
CNC102 – 处理 2 到 5 软件选项
与软件选项相关的报警。在没有安装启用它们的正确许可证的情况下激活过程 2 到 5 时出现。
CNC202 – 龙门轴软件选项
与软件选项相关的报警。在未安装启用它们的正确许可证的情况下激活龙门轴功能时出现。
CNC302 – 极轴/SCARA 轴软件选项
与软件选项相关的报警。在未安装启用它们的正确许可证的情况下激活 Polar/Scara Axes 功能时出现。
CNC402 – TCP/IP 以太网软件选项
与软件选项相关的报警。在未安装启用它的正确许可证的情况下激活 TCP/IP 以太网连接时出现。此警报仅在与未授权的 Z32 建立 TCP/IP 以太网连接时触发。
但是,此警报不会阻止以太网连接,从而允许嵌入式系统(仅在网络环境中运行)接收授权文件,从而在重启时建立授权的以太网连接。
CNC502 – 轴太多
如果在机器设置中定义了比 CNC 硬件支持的更多的连续轴,它会在启动时出现。
CNEC02
类似于CN0202。指示在启动时检测到永久内存临时数据区故障。这可能是由于不正确的 CNC CMOS 内存初始化引起的,也可能是由于严重的硬件问题引起的。
CNFF02 – 主链接已过时,不再受支持
如果 Z32 配备了过时的 ISA 总线类型的主链接:DES107、DE1039、DE1065,则会出现此警报。
由于这些类型的主链接可用的处理能力太低,开始从软件版本 Z32 T112-1 开始,不再支持这些主链路板。
支持这些主链路板的最后一个软件版本是 T111-4(但并非所有功能都会出现;取决于处理器类型)。
CN..07 – FlorenZ 系统警报
这种类型的警报将所有与在 Linux 下运行的 FlorenZ 系统相关的新错误组合在一起。这些警报来自于 ETHERNET、Z-LINK、Z-STAR2 通讯错误。
CN0007 – 未知的驱动程序内部错误
内部警报:它永远不会出现。
如果出现,请联系 D.Electron。
CN0107 – 驱动程序内部错误 1
内部警报:它永远不会出现。
如果出现,请联系 D.Electron。
CN0207 – 驱动程序内部错误 2
内部警报:它永远不会出现。
如果出现,请联系 D.Electron。
CN0307 – 与 MASTER-LINK 的通信中断(驱动程序错误 3)
表示master-link板与Linux PC之间的以太网连接断开。
最可能的原因是:
– master-link的电源已关闭
–网线断开或故障
CN0407 – 驱动程序内部错误 4
内部警报:它永远不会出现。
如果出现,请联系 D.Electron。
CN0507 – 驱动程序内部错误 5
内部警报:它永远不会出现。
如果出现,请联系 D.Electron。
CN0607 – 驱动程序内部错误 6
内部警报:它永远不会出现。
如果出现,请联系 D.Electron。
CN0707 – 驱动程序内部错误 7
内部警报:它永远不会出现。
如果出现,请联系 D.Electron。
CN1007 – 2 MS 丢失时的 3 个周期
表示Linux PC与master-link板之间存在通信错误,连续3次无法与ZLink外设通信。
源于Linux PC与Master之间严重的通信问题-链路板。
这可能是由以太网连接故障、电气噪音大或处理器速度慢引起的。
请注意,错误 CN1007、CN1107、CN1207、CN1307、CN1407、CN1507、CN1607 , CN1707, CN1907, CN2007, CN2107,(都取决于沟通的难度)彼此非常相似:它们可以按照几乎随意的规则互换。
CN1107 – 一般传输超时
表示 Linux PC 和 Master-Link 板之间的数据传输存在一般性过度延迟。
这是由于 Linux PC 和 Master-link 板之间存在严重的通信问题。
可能源于错误的以太网连接或严重的电气噪音或缓慢的处理器。沟通困难)彼此非常相似:它们可能会按照几乎随意的规则进行交换。
CN1207 – 复制 CMOS 内存时出现通信故障
表示在 CNC 初始化期间,当读取 CMOS 内存时出现通信错误。
它来自 Linux PC 和 Master-link 板之间的严重通信问题。
它可能是由错误的以太网连接或
请注意,CN1007、CN1107、CN1207、CN1307、CN1407、CN1507、CN1607、CN1707、CN1907、CN2007、CN2107(均取决于通信难度)的错误是彼此非常相似:它们可能会按照几乎随意的规则互换。
CN1307 – 传输超时 0
表示Linux PC和Master-Link板之间的数据传输通道0延迟过大。
它来自Linux PC和Master-link板之间严重的通信问题。
可能起源于由错误的以太网连接或由严重的电气噪音或由慢速处理器引起。在沟通困难时)彼此非常相似:它们可能会按照几乎随意的规则进行交换。
CN1407 – 传输超时 1
表示Linux PC和Master-Link板之间的数据传输通道1延迟过大。
这是由于Linux PC和Master-link板之间严重的通信问题。
可能起源于由错误的以太网连接或由严重的电气噪音或由慢速处理器引起。在沟通困难时)彼此非常相似:它们可能会按照几乎随意的规则进行交换。
CN1507 – 传输超时 2
表示Linux PC和Master-Link板之间的数据传输通道2延迟过大。
这是由于Linux PC和Master-link板之间严重的通信问题。
可能起源于由错误的以太网连接或由严重的电气噪音或由慢速处理器引起。在沟通困难时)彼此非常相似:它们可能会按照几乎随意的规则进行交换。
CN1607 – 传输超时 3
表示Linux PC和Master-Link板之间的数据传输通道3延迟过大。
这是由于Linux PC和Master-link板之间严重的通信问题。
可能起源于by a faulty Ethernet connection or by heavy electrical noise or by slow processor.
To be noted that the errors CN1007, CN1107, CN1207, CN1307, CN1407, CN1507, CN1607, CN1707, CN1907, CN2007, CN2107, (all depending on a difficulty communication) are very similar one to another:they may interchange following almost casual rules.
CN1707 – FAULTY COMMUNICATION WITH MASTER-LINK
Indicates that too frequently the master-link didn’t receive the answer back from the Linux PC via Ethernet connection.
It comes from severe communication problems between the Linux PC and the Master-link board.
It may be originated by a faulty Ethernet connection or by heavy electrical noise or by slow processor.
To be noted that the errors CN1007, CN1107, CN1207, CN1307, CN1407, CN1507, CN1607, CN1707, CN1907, CN2007, CN2107, (all depending on a difficulty communication) are very similar one to another:they may interchange following almost casual rules.
CN1807 – MASTER-LINK CMOS BATTERY LOW
Indicates that the lythium battery used on the master-link for the CMOS memory back-up is discharged or faulty and must be replaced.
CN1907 – WRONG ETHERNET DATA BLOCK
Indicates that too frequently the master-link received from the Linux PC corrupted Ethernet data blocks.
It comes from severe communication problems between the Linux PC and the Master-link board.
It may be originated by a faulty Ethernet connection or by heavy electrical noise or by slow processor.
To be noted that the errors CN1007, CN1107, CN1207, CN1307, CN1407, CN1507, CN1607, CN1707, CN1907, CN2007, CN2107, (all depending on a difficulty communication) are very similar one to another:they may interchange following almost casual rules.
CN2007 – WRONG TIMING FOR Z-STAR2
Indicates that too frequently the master-link received from the Linux PC Ethernet data blocks in a forbidden time instant (Time dedicated to the transmission Z-Star2) It comes from severe communication problems between the Linux PC and the Master-link board.
It may be originated by a faulty Ethernet connection or by heavy electrical noise or by slow processor.
To be noted that the errors CN1007, CN1107, CN1207, CN1307, CN1407, CN1507, CN1607, CN1707, CN1907, CN2007, CN2107, (all depending on a difficulty communication) are very similar one to another:they may interchange following almost casual rules.
CN2107 – WRONG TIMING FOR Z-LINK
Indicates that too frequently the master-link received from the Linux PC Ethernet data blocks in a forbidden time instant (Time dedicated to the transmission Z-Link) It comes from severe communication problems between the Linux PC and the Master-link board.
It may be originated by a faulty Ethernet connection or by heavy electrical noise or by slow processor.
To be noted that the errors CN1007, CN1107, CN1207, CN1307, CN1407, CN1507, CN1607, CN1707, CN1907, CN2007, CN2107, (all depending on a difficulty communication) are very similar one to another:they may interchange following almost casual rules.
CN2207 – WRONG CONNECTION WITH Z-STAR2 N. 1
Indicates an error in the connection between master-link and servodrives, channel Z-Star2 nr. 1.
This error is mainly originated by hardware problems:servodrive OFF, optical fibre not connected or faulty, heavy electrical noise, faulty servodrive.
CN2307 – WRONG CONNECTION WITH Z-STAR2 N. 2
Indicates an error in the connection between master-link and servodrives, channel Z-Star2 nr. 2.
This error is mainly originated by hardware problems:servodrive OFF, optical fibre not connected or faulty, heavy electrical noise, faulty servodrive.
CN2407 – WRONG CONNECTION WITH Z-STAR2 N. 3
Indicates an error in the connection between master-link and servodrives, channel Z-Star2 nr. 3.
This error is mainly originated by hardware problems:servodrive OFF, optical fibre not connected or faulty, heavy electrical noise, faulty servodrive.
CN2507 – WRONG CONNECTION WITH Z-STAR2 N. 4
Indicates an error in the connection between master-link and servodrives, channel Z-Star2 nr. 4.
This error is mainly originated by hardware problems:servodrive OFF, optical fibre not connected or faulty, heavy electrical noise, faulty servodrive.
CN2607 – FAULTY COMMUNICATION WITH Z-LINK
Indicates an error in the connection between master-link and Z-Link peripherals.
This error is mainly originated by hardware problems:Z-Link peripherals OFF, optical fibre not connected or faulty, heavy electrical noise, faulty Z-Link peripherals.
CN2707 – TIME RESERVED FOR Z-STAR2 TOO LOW
It is a configuration error that never must be present.
If it comes, notify to D.Electron.
CN2807 – TIME RESERVED FOR CMOS MEMORY ACCESS TOO LOW
It is a configuration error that never must be present.
If it comes, notify to D.Electron.
CN2907 – UPDATING OF THE DRIVE FIRMWARE IN PROGRESS…
DO NOT SHUT-OFF THE MACHINE, WAIT UNTIL THIS ALARM CHANGES IN CN2A07 OR WAIT AT LEAST FOR 2 MINUTES
This alarm comes when an updating of the firmware of the digital drives SP-Evo is in progress. It may come at the start-up phase after a replacement of a power drive module or after an updating of the Z32 CNC software, because at the CNC start-up the firmware of the drives is checked and, if necessary, updated automatically.
This alarm is replaced by the alarm CN2A07 when the updating is completed.
The time duration of the updating is normally terminated in less than 2 minutes. After this time, please restart and try again, and if this alarm doesn’t disappairs, call D.Electron
CN2A07 – UPDATING OF THE DRIVE FIRMWARE COMPLETED, PLEASE RESTART
This alarm comes when an updating of the firmware of the digital drives SP-Evo is correctly finished. It may come at the start-up phase after a replacement of a power drive module or after an updating of the Z32 CNC software, because at the CNC start-up the firmware of the drives is checked and, if necessary, updated automatically.
Please restart the system to activate the new firmware.
CN..08 – Z-Star Alarms
These alarms appear when errors are detected in the connection (optical-fibre link) between the master-link and the Z-Box.
The first two characters of the alarm code contain the map (8 bit map, where 8 is the maximum number of connectable Z-Box’s) of the Z-Box’s that are not communicating in the right way with the master-link.
For example, is there are two Z-Box’s, the following errors can appear:
CN0108 – ZSTAR:CONNECTION ERROR TO ZBOX NR. 1
This alarm appears when the first Z-Box is not communicating in the right way with the master-link.
CN0208 – ZSTAR:CONNECTION ERROR TO ZBOX NR. 2
This alarm appears when the second Z-Box is not communicating in the right way with the master-link.
CN0308 – ZSTAR:CONNECTION ERROR TO ZBOX NR. 1,2
This alarm appears when the first and the second Z-Box’s are not communicating in the right way with the master-link.
The connection error can be caused by hardware problems, like not connected or defective optical-fibre, failures in the peripheral boards contained in the Z-Box, etc.
Further details can be found in the PLC variable HHTIMES (see the Programmable logic manual).
An alarm not related to a Z-Box is also possible:
CN0008 – Z-STAR:SLOW RESPONSE TO REAL-TIME SYSTEM
This alarm appears when the real-time PC shows a slow response to the very stringent real-time requirements of the Z-Star system.
It may be due to PC mother-board, BIOS settings or software drivers not compatible with Z-Star.
To help to eliminate the error, please communicate to D.Electron the value of the PLC variable HHTIMES[8]. It contains some further detail useful to D.Electron.
CN..09 – Link alarms
The OS detected a problem in the peripheral connection link; this may be either hardware or software generated.
CN0009
Link closing with incorrect fiber optics. It is an unstable alarm condition associated to sporadic alarms. This message appears in the case a fiber optic link to peripherals has not been closed correctly, i.e. when the fiber optic end has not been cut perfectly on some node, or when there are strong optic losses, e.g. as a result of fiber crushing or too small bending radiuses.
CN0109
Indicates a malfunction in the peripheral connection link. It may be caused by electric interference or a hardware fault in the connections, the PC or some of the peripherals.
Resetting the PC this error should disappear. If it happens only very rarely, it could be tolerated (to give an idea, once a month should not be tolerated).
CN0209
Link starts with control register unwritten (slow processor).
CN0309
The same as CN0209.
CN0409
Parity error
CN0809
Frame error (bit longer than it should)
CN1009
Slow link (the ring is probably open)
The following codes may be compounded:CN0209 – CN0409 – CN0809 – CN1009:
CN0609 02 + 04
CN0A09 02 + 08
CN0C09 04 + 08
CN0E09 02 + 04 + 08
CN1409 04 + 10
CN1C09 04 + 08 + 10
etc.
CNFF09 – Z-STAR:WRONG Z-LINK BEHAVIOUR
Error in the DE1108 (Z-Star) board:the Z-Link in not working in the right way with loss of communication cycles.
CN..10 – CMOS alarms
The alarms type CNxx10 refer to the permanent CMOS memory errors.
They may be classified in two sub-types:
– Alarms type CN0x10 (the first character following “CN” is the number zero)
– Alarms type CNyx10 (the first character “y” following “CN” is different from zero)
Alarms type CN0x10
They are generated by four basic types of alarm:CN0110, CN0210, CN0410, CN0810 (see below).
Due to the fact that one or more of these basic alarms may be present at the same time, an error CN0x10 will result, where “x” is an hexadecimal number (0, 1, 2 ,…, 8, 9, A, B, C, D, E, F) generated by the sum of the four basic alarms 1, 2, 4, 8.
Examples:
CN0F10 is generated by the simultaneous presence of all the alarms,
CN0710 is generated by the alarms CN0110, CN0210 e CN0410…
Normally the simultaneous presence of more than 1 alarm of the type CN0x10 is originated by battery problems (the battery is used for the CMOS memory backup in the master.link board), or by a missed CMOS initialization.
As the alarms CN0x10 represent CMOS memory errors, they permanently last, even if the CNC is turned OFF and ON.
To eliminate these alarm, the most efficient mode is to reinitialize the CMOS memory.
But this operation will destroy all of the data memorized in the CMOS memory. If this is not wanted, the operator may correct manually the CMOS errors and subsequently eliminate the alarms CN0x10 with the following procedure:
– launch the internal CMOS files editor (activity 5)
– write the string “CNXX10 OFF”
– press Enter
– press RESET
Example:
5 NUMCAT:CNXX10 OFF
Warning:the string must be exactly as shown:
– one (and only one) blank to separate the fields
– no any additional blanks nor at the beginning, nor at the end
CN0110 – Service CMOS memory error
Indicates that upon power up, the service CMOS (which contains the ML logic’s permanent data, dynamic axes setups and other data) has become corrupted and therefore
unreliable.
CN0210 – Error:Sequence files Z32
Indicates concatenation errors in the Z32 files. As result of this error entire sections of one or more Z32 files can be lost.
CN0410 – Z32 file checksum error
Indicates that one or more Z32 files had a checksum error upon powering on. The area subjected to checksum error will be replaced by diesis marks ####…
CN0810 – Error:parameters PRM[ ]
It is shown in the start-up phase for indicating errors in the PRM[ ] parameters saved in the permanent memory.
Alarms tyep CNyx10 (where “y” is different from 0)
They are alarms showing errors in the CMOS memory management.
They may not be eliminated through the editor procedure “CNXX10 OFF”.
CN1010
Z32 files are corrupted; this indicates an inconsistency in the Z32 files memory.
To restart it is necessary to turn the NC off and on again. This may have to be done twice to get rid of the alarm.
Should this alarm be triggered, carefully check file integrity before restarting and always notify D.Electron.
CN1110
The same as CN1010
CN1210
The same as CN1010
CN1310
The same as CN1010
CN1410
The same as CN1010
CN1510
The same as CN1010
CN..12 – Axis detector alarms
The Z32’s transducer system is equipped with self-check circuits capable of detecting:
– power faults or detector output signal anomalies;
– step loss due to excessive speed.
– abnormal position coming from an absolute multi-turn rotary transducer
In these cases the processor is notified that the transducer’s data are no longer reliable and therefore does not allow axis movement. The Z32 subsequently triggers the CN..12 alarm.
The first alarm code’s character details the memorized anomaly type:
1 =overspeed
2 =power
3 =both power loss and overspeed
4 =absolute multiturn rotary encoder with abnormal input position
The second alarm code character (x) indicates the logical number of the axis for which the alarm has been generated.
To eliminate the alarms 1-3 the operator must execute the activity 7 (ZERO).
To eliminate the alarm 4 (normally coming only when installing the machine) the installer may:
– extract the encoder and rotate it to a normal position
– or, better, activate the advanced management of absolute multiturn transducer of this axis
Should more than one axis be in alarm mode, the code displayed is the one referring to the axis with lowest logical number, and switches to the next available code when activity 7 (zero restart) is executed.
Any CN..12 alarm is immediately displayed upon power on, even if the alarms are referred to axes either set up as “not live”, or indexed ones.
Examples:
CN1x12
Indicates an overspeed alarm (likely causes:electrical interference, false contacts or glitches, excessive vibration or speed).
CN2x12
Indicates a transducer alarm connected with its power source (likely causes:battery has gone flat, electrical interference, false contacts or glitches).
CN3x12
Indicates a transducer alarm for both power source and measured speed (likely causes:
very strong electrical interference, false contacts or glitches, battery gone flat or malfunctioning).
CN4x12
Indicates that the multiturn absolute transducer (EnDat or Biss) outputs an abnormal position. To eliminate it:
– extract the transducer and rotate it to a normal position
– or better, change the settings to activate the advanced management of this transducer
CN..13 – Axis movement alarms
They are alarms connected with the axis movements’ handling and other events detected in real-time, independently from the part–program flow. The Z32 continuously monitors the axis quotas, as specified by the machine setup, both with machine standing by and operating.
If the axes do not follow the desired quota closely enough (as defined in the system setup) the NC triggers alarm CN..13.
CN..13 is also triggered in conjunction with other axis movement – related alarms and other events.
In particular:
CN0013
Excessive error during a movement. This may be due to:
1) incorrect circular profile traits programming where a segment’s beginning does not coincide with the previous’ ending.
2) one or more machine axis did not follow NC’s commands with enough precision.
This may depend from a speed variator fault, or from mechanical hard points during the axis run, or from excessive work speeds. Verify the programming before everything else, and anyway, before contacting the technical support, display pursuit errors to know which axis caused the error (see chapter “Operating Modes”, paragraph “Special Displays:Axes and Axis errors”).
The trigger threshold for this error depends from the corresponding setup parameter (normally a few millimeters).
This error is forced by the NC’s OS in various occasions, e.g. during some external program’s execution:programmable logic installation forces a CN0013 error.
CN0113
Excessive error during positioning. This indicates an error which took place during the final positioning phase, or on an axis that should have been kept still. It appears normally if the machine axes are moved through manual keyboard controls without NC’s intervention. To locate which axis triggered the error, pursuit errors must be displayed (see chapter “Operating Modes”, paragraph “Special Displays:Axes and Axis errors”).
CN0313
The processor sent to the axis motion controller an incorrect command. This is an internal alarm which should NEVER trigger.
CN0413
During a blocking/unblocking procedure, the logic kept FEED HOLD longer than five seconds. Consult the machine tool’s manufacturer.
CN0513
Relative to a measure movement in G61. After making contact, the feeler retracted to movement beginning without contact interrupting, or, the contact was already established before the feeler started moving. It may depend from a programming error (a measure movement has been programmed without detaching the feeler) or from a hardware fault (the feeler always reports contact). See also the programming manual.
CN0613
Relative to a measuring movement en G61. It comes if, after the first touch and its release, during the second search the axis, instead of going forward toward the piece, goes back past the point where the movement begun. It is a very rare alarm, due to uncertain measuring probes with multiple commutating fronts. If it comes frequently, inform D.Electron.
CN0713
G63 overshoot. During G63 tapping or G33 threading, this alarm is triggered if the axis overshoots the endpoint of more than the set up quantity, because the chuck inversion is not fast enough or because the tapping movement is inverted due to an incorrect rotate direction recognition when the movement started.
CN0813
Copying buffer is full. While copying, the Z32 uses an accumulation buffer where data are stored before being transmitted to the PC; this alarm indicates that the buffer is full because the PC (external, connected through a serial port, or the Z32 itself) is not reading data fast enough or at all.
CN0913
Analog feeler deflection out of range. Indicates that the analog feeler’s deflection is excessive, beyond programmed emergency deflection if it happens during a G111S movement, or beyond setup emergency deflection in the other cases (manual feeler movement). This alarm appears also when height control is active (G146), if during a movement the sensor distance from the surface is smaller than the sensor negative tolerance.
CN0A13
Emergency quotas exceeded during copy (G111).
This alarm appears also when height control is active (G146), if the maximum deviation from the programmed surface (symmetrical in positive and negative way) is exceeded.
CN0B13
Feeler lost contact from model during copy (G111). This alarm appears also when height control is active (G146), if during a movement the sensor distance from the surface is greater than the sensor positive tolerance.
CN0C13
During a G111S copy init, the movement ended without model contact ever being made.
CN1013
“Live” axis anomaly in a SCARA manipulator:both axis couples, physical and linear virtual, are alive (e.g. if the couples VW and XY are both defined live, or both XY axes are not defined live).
CN1113
Negative W axis in a SCARA manipulator. A SCARA manipulator’s peripheral axis assumes a negative value during movement.
CN1213 and CN1313
Alarms relative to errors in DNC transmission from a host using codos type 16 commands (e.g. ZTERM).
The Z32’s OS monitors some pointers to the DOS files provided by the host, and triggers an alarm if these behave abnormally.
In particular:
– if the number of characters transmitted by the host (displayed in command Ris 6) does not equal the number of characters received by the Z32, a CN1213 alarm is triggered.
– if the host’s DOS file pointer (displayed in command Ris 5) is incremented by more than 1450 characters, an alarm CN1313 is generated.
Keep in mind that CN1313 alarm may be issued if the file to be transmitted contains a large number of empty lines. Reason:
– the maximum number of characters the host may send at the same time is 1024.
– for each row, a LF character is cancelled from the source file data (LF=0A hex; the “end of line” character is actually doubled under DOS, being made up of CR and LF characters, while the Z32 only receives the CR).
– Therefore each packet transmitted by the host may be at most 426 rows long.
The limit of 426 rows may be exceeded only if the source file contains many empty rows (even if all rows had only two characters plus CR it couldn’t be possible to exceed 426 rows).
CN1413
It is a protection in the handling of polar axes, to avoid possible operation anomalies too near to the spin center. If during the movement the distance from the center becomes less than 5 mm, an alarm CN1413 is triggered.
CN1513
The CN1513 alarm indicates an anomalous situation where machine axes are interpolated but not “alive”. This may happen when a movement is requested from a non-alive axis too near to the positioning threshold, thus making it move inside and outside the threshold (e.g. because of an axis quota oscillation). A typical example is that of an axis (rolling table) which, during blocking, has a slight movement that brings it near the allowed positioning error, or from which a movement is required which is slightly less than the positioning threshold.
CN1613
The CN1613 alarm signals that the ZSER ring is interrupted.
CN1713
Normally this alarm never appears. Should it appear, please notify D.Electron.
CN1813
The CN1813 alarm is triggered whenever, while sending $% type DNC part-programs (on a serial line), there is a data protocol transmission error, or a block error.
CN1A13
The CN1A13 error appears on machines with process lock under the following conditions:
if one of the related processes triggers an alarm during the lock cycle, the other processes that must interrupted immediately generate this alarm too.
CN1B13
The CN1B13 error appears on machines with process lock under the following conditions:
if one of the master/slave processes is triggered unexpectedly (e.g. when pressing the reset button) the other master/slave process generates this alarm too.
CN1C13
The CN1C13 alarm communicates that at least once, the AT data reading has been carried out with excessive delay (telegrams from the Z-SER linked drives to the Z32 CPU).
As a consequence, this may provoke faulty axis readings (e.g. repeated measures), and therefore faulty motions.
CN1D13
The CN1D13 alarm communicates that at least once, the MDT data writing has been carried out with excessive delay (telegrams from Z32 CPU to the Z-SER linked drives). As a consequence, faulty speed measures may be provided to the drives, therefore leading to faulty motions.
CN1E13
MU type memory alarm. The CN1E13 alarm is triggered whenever a sporadic MU alarm occurs that has not been stored by the PLC:this alarm appears – even for a very short time (a logic cycle) – and then disappears.
CN1F13
This alarm is released when – in the variable pitch threading function (G34/G35) – a pitch lower that or equal to zero is obtained as a consequence of a K decrease (thread pitch).
CN2013
This alarm is released when the NOT live axes to be monitored are outside their position beyond the admissible tolerance limit.
CN2113
PC HARDWARE TOO SLOW.
This alarm appears when the hardware of the PC where Z32 is running is not sufficiently fast for Z32 and some Z32 functionalities can be compromised.
CN2313
This alarm refers to the PCL function FFCOUPLE, used for coupling axes (a slave axis follows a master axis). This alarm appears when requesting a coupling procedure when the slave axis is alive. If the slave axis is alive, the coupling doesn’t takes place and a CN2313 alarm appears both on the master axis process and on the slave alive axis process.
CN2413
This alarm refers to the PCL function FFCOUPLE, used for coupling axes (a slave axis follows a master axis). This alarm appears when the following error of the slave axis is greater than the maximum following error set in the axis settings. In this case, the movement stops and a CN2313 alarm appears both on the master axis process and on the slave alive axis process. For more information, read the specific machine documentation.
CN2513
This alarm refers to the PCL function FFCOUPLE, used for coupling axes (a slave axis follows a master axis).This alarm appears when there is a position transducer error on the master (or the slave) axis and the master (or the slave) axis is defined with zero setting in the settings. In this case a CN2513 alarm appears both on the master axis process and on the slave alive axis process.
CN2613
This alarm refers to the PCL function FFCOUPLE, used for coupling axes (a slave axis follows a master axis). This alarm appears when the master axis (or the slave axis) is in the “zero setting” procedure. The alarm appears both on the master axis process and on the slave alive axis process.
CN2713
The CN2713 alarm appears when the writing procedure of a PRM[ ] parameter inside the CMOS memory was not successful.
CN2813
This alarm appears when programming a movement involving more that 5 interpolating axes while it is active a function not compatible with movements involving more that 5 interpolating axes.
CN2A13
This alarm appears (on all the active processes):
– in the case Z-Star, if one or more peripheral boards (ENC, PWM) have faulty communication with the CNC
– in the case Z-Star2:if one or more servodrives have faulty communication with the CNC
To know the faulty unit:
– in the case Z-Star, read the PLC variable HHBOARDALARM[0] (bit map of the faulty boards installed in the Z-Box 0 to 3) and the variable HHBOARDALARM[1] (bit map of the faulty boards installed in the Z-Box 4 to 7)
– in the case Z-Star2, read the PLC variable HHBOARDALARM[0] (bit map of the faulty servodrives 0 to 32).
The alarm CN2A13 is eliminated by a simple CN RESET if the board error has been removed.
CN2B13
This alarm refers to the G155 (raster-type laser printing). It comes when the mass-memory access (hard-disk) is too slow (printing data not available)
CN2D13
This alarm refers to the G155 (raster-type laser printing). It comes when it is programmed a parameter #P lss than zero when the printing mode is mono-directional.
CN2E13
This alarm may come when in the machine there is an absolute axis, without end-of travel (cyclic axis) and the absolute travel of the motor generates a non-integer number of axis turns. This is a “critical” axis, were the available number of turns in the same direction is limited. This alarm comes if this number is surpassed (in other words, the absolute axis is over ½ of its travel). Please move back manually the axis, so to conduct it in a safe zone.
CN3013
Alarm related to the Profibus management. It comes at turn-on if the Profibus interface boards doesn’t activate in 5 seconds. Probable causes:wiring error or board missing.
CN3113
Alarm related to the Profibus management. It comes at run-time if the Profibus INPUTS are not refreshed for more than 48 mS. Probable causes:uncertain or interrupted connection to the Profibus peripherals.
CN3213
Alarm related to the Profibus management. It comes at run-time if the Profibus OUTPUTS are not refreshed for more than 48 mS. Probable causes:uncertain or interrupted connection to the Profibus peripherals.
CN3313
Excessive following error for gantry system defined by machine settings (Note:the PLCdefined gantry system has a different alarm code). It comes if the following error of the gantry slave axis becomes higher than the “Tolerance when moving” defined for the slave axis in the machine settings.
CN3413
Excessive following error for gantry system PLC-defined (Note:gantry system define by machine settings has a different alarm code). It comes if the following error of the gantry slave axis becomes higher than the “Tolerance when moving” defined for the slave axis in the machine settings.
CN3513
Spindle head has undefined state. This alarm comes in machines equipped with headexchanging system if a CN activity is requested (Automatic, MDI, JOG) before the PLC has defined what head is installed.
Probable cause:the head exchanging system is not well defined or corrupted.
CNCx13
A CNCx13 alarm (x =logical number of alarmed axis) is triggered when permanent formulas are active and an axis exceeds 8.000.000 detector steps relative to the current origin. To give an idea, this corresponds to about 4 meters (12 feet) with the most discretized (i.e. sensitive) detectors the Z32 can handle. The alarm is also released in the case that one of the linear axes XYZ exceeds the limit of 134,217,728 detector steps (referred to the current origin) with G118NHR1 active:with the most sensitive detectors that can be controlled with the Z32, this measure corresponds to about 72 metres.
CNDx13
A CNDx13 alarm (x =logical number of alarmed axis) is triggered when a machine axis is moving with a different speed than what was required by the NC. The NC integrates the speed imposed to the axis and determines the space this must cover, comparing it with the detector’s report; if they are not equal, the NC triggers a CNDx13 alarm. The alarm is active on both continuous and indexed axes.
CNEx13
Where x is the logical number of the continuous axis which triggered the alarm. During the execution of a movement with RTCP, «…» permanent formulae, or tracing, the axis motion controller detected that the axis got dangerously near the end of run. For example, CNE013 indicates end of run error on the axis with logical number 0 (normally the X axis)..
CNFx13
Where x is the logical number of the continuous axis which triggered the alarm. During the execution of a movement with RTCP, «…» permanent formulae, or tracing, the axis motion controller detected an excessive speed on the axis. For example, CNF113 indicates overspeed alarm on the axis with logical number 1 (normally the Y axis).
CNFF13
Error forced after execution of activity 8, speed controlled axis motion. The alarm is automatically cleared upon activity exit.
CN..14 – Machine programming and usage alarms
These alarms indicate a programming error, a program permanent memory storage fault, or an incorrect usage of some activities.
They are usually accompanied by a plaintext explanation on the command line.
The first part of the row where the error was detected precedes the explanation on the command line.
All allowed error messages are listed below.
CN0214 – OUT OF MEMORY
Available program memory has no room available for the requested write operation(s). It is necessary to erase some programs, archiving them on floppy, to make room.
CN0914 – CMOS ERROR …..
Indicates that an error occurred in numerical controller file manipulation. The CMOS error code has the following meanings:
1 too many files open, or file already open;
2 file is not open;
3 pointer beyond end of file;
4 memory full;
5 reading beyond end of file;
6 file not found;
7 file already exists;
13 internal formal error;
14 attempt to read and write on the same file;
20 internal file concatenation error;
21 CMOS variation memory full;
22 physical write into CMOS memory did not terminate successfully.
CN1914 – RESTORE TOOL
A block search has been done and the tool in the chuck is different from the one that should be there at that point of the program.
It is necessary to switch to semiauto mode, change the tool and repeat program choice and block search.
CN1A14 – AXIS MOVEMENT ATTEMPT DURING ZERO SETTING
An attempt has been made to launch the jog mode, or an automatic program or a semiautomatic movement, during axis zero setting.
CN1C14 – MISSING %
An attempt has been made to run a main program or a subprogram (or fixed cycle or special M) which has no leading percent sign. With software versions dated after October 4th, 1993 the “%” symbol is no longer mandatory at the beginning of a part program.
CN1D14 – PROGRAM ERROR
The program row being analyzed (showed on the command line before the error message) contains an error:
– undefined G
– excessive M
– incorrect parameter name
– incorrect arithmetical expression
– some other syntax error
The character after the one which triggered the error, if it is inside the displayed part of the row, is shown in inverse video to help locating the error.
If no shown character is displayed in inverse video, this means that the row is too long and the error is contained in the row section that does not fit on the display.
CN2414 – RETURN ERROR
It is an error message related to a return from a series of rows, which should never happen. If it does, notify D.Electron.
CN2514 – BASE ORIGINS ERROR
Base origins are not correct; the file containing the current process’ base origins is missing, or is in memory error, or does not contain the base origins of all of the machine axes.
CN2614 – ADDITIONAL ORIGINS ERROR
Additional origins are not correct; the file where such origins are defined is missing or is in memory error, or the program recalled an additional origin which was not defined in the process origins’ table nor in any local section.
CN2714 – SETUP IMPOSSIBLE
A G111T (copy mode analog feeler setup) has been programmed and the values returned are not correct. This alarm can also appear during the automatic axis setup (activity 11) when detected values are out of tolerance limits. This alarm can also appear during the G125 (axes setup for high speed) if exceptional movement conditions leads to impossible axis setup.
CN2B14 – INCOMPATIBLE PROFILE
During a radius correction outlining the NC has found a profile which can not be executed.
For more details check the programming manual.
CN2C14 – INCOMPATIBLE PARAMETERS
A profile block has been programmed with a wrong parameters combination (typically geometrical ones – quotas, center, radius…). Refer to the programming manual.
CN2D14 – TOO MANY SUSPENDS
The transient memory available to the Z32 has been filled. This should never happen; notify D.Electron, if possible including the listing of the part-program which causes the error.
CN2E14 – TOO MANY SUBROUTINES
A subroutine call (GON..-N.., GOP.., special Ms, fixed cycles, permanent subprograms, G110, DO cycle) has been made which exceeds the maximum allowed subroutine nesting level.
Since the allowed limit is more than enough for normal uses, this error may indicate that a programming error resulted in a “branch loop” where a subroutine calls itself without returning, thus performing branch on branch until the allotted stack slots are exhausted.
CN2F14 – TOOL
Either the programmed tool or the one on the chuck are not defined in the active tool section, or the related tool section is missing, or the wrong tool is on the chuck.
CN3114 – BEYOND F.C. (Fine Corsa =End Run)
During a program execution, between the block shown as ‘executing’ and the one shown on the command line, a movement has been programmed which is beyond the end run as defined in the machine setup.
CN3214 – PREVIOUS WRONG
In the profile programming the segment preceding the one shown on the command line is of the wrong type (see also the geometry section in the programming manual).
CN3314 – INSIDE CIRCLE
In the profile programming, the segment shown on the command line requires a circle/line tangent which can not be found, since the line starting point is inside the circle, or because the two circles to be joined are either internal or intersecting (see also the geometry section in the programming manual).
CN3414 – PREVIOUS OPEN
In the profile programming the segment preceding the one shown on the command line is open (see also the geometry section in the programming manual).
CN3514 – ROW TOO LONG
The row displayed on the command line (alone or concatenated using the dollar sign) is too long.
CN3714 – MOVEMENT NOT ALLOWED
A motion has been programmed on the third axis, with G12 active, on a segment or arc of circle that has been shortened or eliminated by the radius correction.
CN3814 – <>
A permanent formula has been programmed which requires an excessive execution time.
CN3914 – <>
Either G53 or G54 have been programmed while permanent formulas are active.
CN3A14 – AXIS NOT ALIVE
A movement has been requested from a G29-disabled axis or from an axis defined as “not alive” upon reset without previously activating it with G28.
CN3B14 – SUBROUTINE WAS MODIFIED
During the automatic execution a subprogram was called that had been modified either through the editor or through external communication.
CN3C14 – G33, G34, G35 or G63 ACTIVE
With G33 (threading), G34/G35 (variable pitch threading) or G63 (rigid tapping) active, an incompatible function has been also programmed (see Programming Manual for further details).
The program has to be modified.
CN4014 – G110 ROW NUMBER NOT FOUND
One of the row numbers (beginning or end) programmed in G110 does not exist in the specified program or subprogram.
CN4114 – G110 SUBROUTINE NOT FOUND
A call to a nonexistent subroutine level has been programmed in G110.
CN4214 – RB AT CIRCLE BEGINNING
A RB (rounding) has been programmed at the beginning of this trait, which is an arc of circle.
CN4314 – RB AT CIRCLE END
A RB (rounding) has been programmed at the end of this trait, which is an arc of circle.
CN4414 – MISSING INTERSECTION
The programmed trait requires a geometrical intersection which was not found.
CN4514 – RB/RR OVER CONTINUOUS ENTRY
A RB (rounding) or a RR (joint radius) has been programmed at the beginning of this trait, which needed a continuous entry.
CN4614 – PREVIOUS POINT NOT ON CIRCLE
A circle with center and endpoint was programmed, but the previous endpoint is outside the circle by more than about 0.0625 mm.
CN4714 – FEELER DISCONNECTED
A G111 has been programmed, but the analog copy feeler was not installed (the logic bit is not 1).
CN4B14 – TOO MANY PARAMETERS
Too many two-character user parameters have been put in a part-program (e.g. HA, HB, HC, … up to a maximum of sixty).
CN4C14 – ANSWER ERROR
CN4D14 – SUSPENDED BLOCKS INTERNAL ERROR
CN4E14 – :L DISK FILE ERROR
Related to the :L feature to load/download a disk file on part-program’s command. This means that the DOS program got a read error accessing the selected file. The exact cause of the error is not available, and the error may be due to various causes:file or path not found, disk not ready, disk access error… it is up to the operator to remove the error.
CN4F14 – :L Z32 FILE ERROR
Related to the :L feature to load/download a disk file on part-program’s command. This means that the Z32 got a write error writing to the file. As for CN4E14, there is no additional information; the error may be caused by the memory being full, the file being locked by the Z32, or a write data error. Here too it is up to the operator to remove the error.
CN5014 – UNKNOWN :L ERROR
Related to the :L feature to load/download a disk file on part-program’s command, it indicates a malfunction in the exchange between the Z32 and the support program.
If the DOS program (TERMS in this case) is correct, this type of error should never happen.
CN5114 – AXIS MOTION WITH INCOMPLETE G121 INITIALIZATION
The part-program commanded an axis movement while the G121 initialization had not been completed yet.
CN5214 – G121 LIMITS NOT IN SEQUENCE
The G121 limits defined in the part-program are not in the correct sequence.
CN5314 – INSUFFICIENT PROCESSING POWER
Indicates that the PC processor is not powerful enough to handle the “advanced speed” (G113V).
CN5414 – INCONSISTENT MACHINE SETUP
This alarm is triggered whenever, during a G117, G118, G122, G141, G142 programming, the related axes’ setups are incorrect or do not comply with the required specifications.
This alarm message also appears whenever a G120 is programmed and the use of this function has been inhibited in the PLC.
CN5514 – G123 LIMITS NOT VALID
This alarm is triggered in G123 when a positive limit is programmed which is less than the negative limit.
CN5614 – G123 QUOTA EXCEEDS LIMITS
This alarm is triggered in G123 if the programmed quotas are outside limit quotas.
CN5714 – G123 CIRCLE+G123
This alarm is triggered in G123 if a circle is programmed (G2 or G3).
CN5814 – G124+ G117 ROTATIVE AXIS
This alarm is triggered if one of the G117 related rotative axes is programmed into G124.
CN5914 – G123+ G105
G105 has been programmed while G123 is active.
CN5A14 – G123+G53
One of G53 or G123 has been programmer while the other is active.
CN5B14 – <>
One of G43, G44 and G45 has been programmed while one of G116, G117, G118 or G122 is active. This situation triggers an alarm as it could lead to wrong measure calculations in relation to the logical axes 0, 1, 2 (as a general rule, X, Y and Z).
CN5C14 – G128+G130 WRONG DATA
Error related to the “process lock”, the specific running of multi-process or synchronisedaxes machines. This error is displayed under various conditions:
In the line where G128 has been programmed, if:
– it is not a master
– no slave or less than 5 slave processes have been defined
– the slave process is lower than the master
– the slave process does not exist
– the slave process has not been defined as slave
– the slave process has been attached to another process.
In the line where G129 has been programmed, if:
– it is not a slave process
– the slave process is lower than the master
– the master process does not exist
– the master process has not been defined as master
– the master does not control this slave.
In the line where G130 has been programmed, if:
– it is not a master
– a lock process is not running (G128 or the previous function is missing).
CN5D14 – G128-G129 DIFFERENT OR ZERO MASTER/SLAVE HX
Error related to the “process lock”, the specific running of multi-process or synchronisedaxes machines. This error is displayed under various conditions:
In the line where G128 has been programmed, if:
– the master HX is different from the slave HX
– the slave and master HX is zero.
CN5E14 – G128-G129 INCONSISTENT MASTER/SLAVE STATUS
Error related to the “process lock”, the specific running of multi-process or synchronisedaxes machines. This error is displayed under various conditions:
In the line where G128 has been programmed, if:
– the master is already in process lock status
– the slave is already in process lock status
In the line where G129 has been programmed, if:
– the master is already in process lock status.
CN5F14 – G128-G129 DIFFERENT MASTER/SLAVE LIVE AXES
Error related to the “process lock”, the specific running of multi-process or synchronisedaxes machines. This error is displayed under various conditions:
In the line where G128 has been programmed, if:
– the slave has live axes that are not so on the master
During the lock process (i.e. after G128 and before G130), if:
– the master is enabling or disabling axes during the lock process.
CN6014 – G128-G129 DIFFERENT MASTER/SLAVE SENSORS
Error related to the “process lock”, the specific running of multi-process or synchronisedaxes machines. This error is displayed under various conditions:
In the line where G128 has been programmed, if:
– the slave axes have too different sensors (sensor pitch different by a factor>4).
CN6114 – G128 INCOMPATIBLE FUNCTION
Error related to the “process lock”, the specific running of multi-process or synchronisedaxes machines. During the lock process, the part-program on correlated movements and activities. The following functions are therefore forbidden and trigger this alarm:
M0 M1 M2 M3 M4 M5 M6 M7 M8 M9 M19 special M MA MB MC T G115 G114 G61 G98 G111 G127 G126 G125 G113X G62 G124 G123 G121 G54 G53
This alarm is also displayed when an attempt is made to launch the JOG mode during the lock process, or to program G128 or G129 in semi-automatic mode.
CN6214 – LIVE AXES CHANGE + G33/G34/G35/G63
This alarm appears up when an axis state change (live/idle) is requested with active G33, G34, G35 or G63. This alarm is triggered not only when programming G28 or G29, but also if a movement is programmed for an idle axis, which therefore should be first enabled and then disabled.
CN6314 – INVALID STRING
The CN6314 alarm is related to the INPUT instruction (parameter and part-program entering through the keyboard). The alarm is only triggered when the comment (string) displayed to the operator as an explanation of parameter function is not correct.
CN6414 – G110 WRONG PAR [ ] NUMBERS
This alarm indicates that AP and KA values exceeding the set limits have been programmed in the G110T6 macrofunction (analysis with multiple intersections).
CN6514 – :L WITH [ ]:SYNTAX ERROR
Performance error of the structured DNC related to the !:L254 instruction, whose syntax includes the start and end pointers for the file portion to be sent in DNC mode. This error appears when the syntax of the structured DNC activation line is wrong.
CN6614 – :L WITH [ ]:POINTERS NOT IN LINE HEAD POSITION
Performance error of the structured DNC related to the !:L254 instruction, whose syntax includes the start and end pointers for the file portion to be sent in DNC mode. This error appears when the pointers of the structured DNC activation line are not in line head position.
CN6714 – :L WITH [ ]:POINTERS BEYOND END OF FILE
Performance error of the structured DNC related to the !:L254 instruction, whose syntax includes the start and end pointers for the file portion to be sent in DNC mode. This error appears when the pointers of the structured DNC activation line are beyond the end of file.
CN6814 – :L WITH [ ]:START POINTER HIGHER THAN END POINTER
Performance error of the structured DNC related to the !:L254 instruction, whose syntax includes the start and end pointers for the file portion to be sent in DNC mode. This error appears when the start pointer of the structured DNC activation line is higher than the end pointer.
CN6914 – G116 + G118HR1
This alarm appears when G118HR1 is active and a G116 is programmed, or vice-versa, when a G116 is active and a G118HR1 is programmed.
CN6A14 – DEFINE END WITHOUT DEFINE
An END DEFINE has been programmed with DEFINE not open.
CN6B14 – END IF WITHOUT IF
An END IF has been programmed without an open IF.
CN6C14 – DEFINE INSIDE DEFINE
A DEFINE has been programmed inside another DEFINE.
CN6D14 – EXCESSIVE IF (>31)
This alarm indicates that an IF has been programmed inside another IF beyond the maximum admissible level (31 nesting levels).
CN6E14 – LOOP WITHOUT DO
A LOOP has been programmed without an open DO.
CN6F14 – FPU INTERNAL ERROR
This is an internal error that should never happen. If it does, notify D.Electron.
CN7014 – G126/G127 WRONG DATA
This alarm is related to the G126/G127 functions for the machining of moving pieces. This error appears in the G126 programming line when the plant settings, as defined through the PLC functions, are inconsistent, or when the slave process has not been set at 2 ms.
CN7114 – IF/DO AND !GON..! IN THE SAME FILE
The structured instructions IF and/or DO and the !GON… instructions have been programmed inside the same program or sub-program. These instruction cannot exist together in the same file.
CN7214 – EXIT WITHOUT DO
An EXIT DO has been programmed without an open DO.
CN7314 – ELSE OR ELSEIF WITHOUT IF
An ELSE or ELSEIF has been programmed without an open IF.
CN7414 – LOOP DURING OPEN IF
The LOOP instruction must be at the same level as the IF of the relative DO, otherwise this alarm is triggered. More simply the IFs opened inside the DO LOOP body must be all closed before the LOOP instruction.
CN7514 – INTERNAL ERROR ON STRUCTURED INSTRUCTIONS
This is an internal error related to structured instructions that should never happen. If it does, notify D.Electron.
CN7614 – DO – LOOP CYCLE TOO LARGE IN DNC
In a program executed in DNC mode, the DO body size (i.e. the instructions between DO and LOOP) cannot exceed 44K, otherwise this alarm is triggered.
CN7714 – NON-EDITABLE FILE ERROR
This alarm is related to the DEFINE structured instruction, and is triggered whenever defining (creating):a subprogram whose number is higher than 119; a program or subprogram that is currently executed; one of the programs to which the cycle must return.
More simply, it is not possible to overwrite the program or subprogram currently executed, nor the programs to which the cycle must return.
CN7814 – SOFTWARE OPTION NOT ENABLED
This alarm is related to the software options system and is released whenever using the software options without having installed the license that enables them.
CN7914 – SUBTEMP ERROR
This error is related to temporary subroutines (subtemp). Inside a subtemp, it is not possible to enable local sections regarding tools, origins, parameters (G37TL, G37OL, G37PL). The use of this functions will trigger this alarm. The CN7914 alarm will be also triggered if the G110 (emptying macro) is programmed inside a subtemp, or if the G110 caller is a subtemp.
In the event of a subtemp error such as the CN7914, the command line (displayed under TERMS) contains a final number indicating the error type. The cause of this error may be:
User errors:
1 attempt to open a new file with 128 files already open
2 write memory full
3 reading of an inexistent file
4 reading of a too long line
5 reading beyond end of file
Internal errors (should never happen):
101 too many files to be opened
102 no file to be opened
103 not defined
104 global to local file assignment is inconsistent
105 write calling with file not opened for the calling in process
106 too long write string (>255 characters)
107 string research in an inexistent file
108 in the reading stage, unprintable characters not allowed
109 string search with string length =0
CN7A14 – … G125 KA1 REQUIRED
This alarm is released on activating the G113X KA1 if any of the axes has not been calibrated with G125 KA1. Before activating G113X KA1 it is necessary that all the axes involved in the motion (i.e. all live axes) be calibrated using the G125 KA1 function; in the case that, on activating the G113X KA1, some live axes have never been calibrated, the CN7A14 … G125 KA1 REQUIRED will be released, where the names of the non-calibrated axes are displayed instead of the dots.
CN7B14 – G141 + G43,G44,G41,G42,G2,G3
This alarm is related to the G141 function “Three-dimensional correction of tool radius”, and appears:
– a G2/G3/G41/G42/G43/G44 function has been programmed while G141 is active.
– G141 is programmed while it is already active.
– G141 is programmed while G2/G3/G41/G42 are active
CN7C14 – G141:TOOL AXIS NOT VALID
This alarm is related to the G141 function “Three-dimensional correction of tool radius”, and appears when on activating G141, the third axis of the chosen triad does not correspond to the axis along which the tool length is compensated (G43/G44).
CN7D14 – RTCP + AXIS NOT LIVE
This alarm is triggered when a RTCP function is activated (G116, G117, G118, G122) and one or more of the main machine axes (X,Y,Z) are not live; or when one or more RTCP functions are active (G116, G117, G118, G122) and one of the main machine axes (X,Y,Z) is switched to the not live status.
CN7E14 – G142 EXECUTED
This alarm is related to the G142 function (Retract) for retracting the tool from the workpiece. Once the motion programmed in G142 has been executed, the NC releases the CN7E14 alarm (G142 EXECUTED) which can be only cancelled by resetting or switching off the machine.
CN7F14 – G142:TOOL AXIS NOT VALID
This alarm is related to the G142 function (Retract) for retracting the tool from the workpiece. The alarm appears when on activating G142, the tool length compensation (G43) is associated with an axis other than X,Y,Z; or the tool length compensation is associated with an axis other than X,Y,Z (through G43) while G142 is active.
CN8014 – EXCESSIVE LENGTH
This alarm is released whenever the total length of the motion (linear or circular) exceeds 1,000,000 mm, i.e. 1 km.
CN8114 – G125 KA1:EXCESSIVE TIME LENGTH
This alarm is related to G125 KA1, which carries out a “vectorial” calibration of the machine’s dynamic responses. As for the G125 KA1 there is a test time limit:a forward/backward motion cannot last longer than about 8 sec, otherwise the calibration may result inaccurate. Therefore, if the motion time exceeds 8 sec, the alarm CN8114 – G125KA1:EXCESSIVE TIME LENGTH will be released.
CN8214 – G800/1/2 PC FILE ERROR
This alarm refers to G800, G801 and G802 functions for managing “canned cycle”, “positioning macros” and “machining macros” saved on hard-disk. This alarm appears when a cycle or a macro is called, but the correspondent file is not found on the hard-disk.
CN8314 – G800/1/2 MEMORY FULL
This alarm refers to G800, G801 and G802 functions for managing “canned cycle”, “positioning macros” and “machining macros” saved on hard-disk. This alarm appears when a cycle or a macro is called, but the correspondent file dimension exceed the maximum loadable in memory.
CN8414 – TOO MANY AXES
This alarm indicates that a movement involving more that 5 axes has been programmed and that one or more of the following G-functions are active:G61, G63, G110, G132. All these functions are not compatible with movement involving more than 5 axes.
CN8514 – G131+G148
This alarm indicates that a G131 function has been programmed while a G148 is active, or vice-versa that a G148 function has been programmed while a G131 is active
CN8614 – JUMP OR RETURN ERROR IN DNC
This alarm refers to GON and GON-N programming inside a program executed via DNC.
Inside a DNC execution, the searching of jump destination and return points is devolved to the Windnc program (the DNC manager in Windows operative systems). When the searching ends with no found occurrences, the CN8614 alarm appears.
CN8714 – TARAT TO BE RUN:WRONG CONTINUOUS AXES COMPENSATION
Installation alarm. It informs that the length compensations for the continuous axes are not regular. To eliminate this alarm, the program “TARAT” (Machine settings) has to be executed.
CN8814 – Z32DG NOT INSTALLED
Installation alarm. It informs that a software program (Z32DG.exe) is not running. If this software is not running, the CNC may not receive information referring to the macine installation memorized on disk:a restore of this software is necessary.
CN8914 – G70/G71 + SYSTEM CANNED CYCLE OR G800/G900
The alarm is shown in two cases:
– A system canned cycled (from G27C1 to G27C30) or a G800/G900 macro has been programmed while the machine was in forced condition (millimetres machine forced in inches with G70, or inches machine forced in millimetres with G71)
– A G70 or a G71 has been programmed inside a system canned cycle (from G27C1 to G27C30) or a G800/G900 macro.
CN8A14 – G155 + BLOCK SEARCH
This alarm refers to the G155 (raster-type laser printing). This function is not compatible with the block-search. This alarm comes if a G155 is found during a block-search.
CN8B14 – 5 AXES NOT ENABLED
This alarm indicates that 5 or more axes have been programmed on the same line of partprogram, but the installation of the Z32 supports a maximum of 4 simultaneous axes. For further information, please refer to the machine-tool manufacturer.
CN8C14 – … AXIS NOT IN POSITION
This alarm indicates that at the beginning of an automatic execution (typically after a blocksearch) a special subprogram-axis is not in the programmed position. The command line shows both the present position and the programmed position. Move the axis in the programmed position and repeat.
CNEx14 – POSITIVE SOFTWARE END OF TRAVEL
This alarm indicates that a movement has been programmed which would exceed the positive x axis end run, where x is the axis’ logical number. This alarm supersedes the generic CN3114 END OF TRAVEL.
CNFx14 – NEGATIVE SOFTWARE END OF TRAVEL
This alarm indicates that a movement has been programmed which would exceed the negative x axis end run, where x is the axis’ logical number. This alarm supersedes the generic CN3114 END OF TRAVEL.
References
- M291C21GB – Z32 Alarms pdf by D.ELECTRON
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