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拨指螺纹:设计、标准、应用与尺寸表

在各种螺纹形式中,拨指螺纹是一种不常见类型。本文将分解拨指螺纹的形状/形式、用途、角度、标准、图纸及按DIN 405和DIN 20400规定的尺寸(螺距与直径)表。

什么是拨指螺纹?

拨指螺纹,也称圆螺纹或RD螺纹,是一种以光滑圆润形状著称的螺纹形式。与大多数具有锐利边缘的螺纹不同,拨指螺纹具有巨大弯曲的牙顶和牙底。这种独特设计在螺纹部件间创造充足空间,帮助污垢、灰尘及其他碎屑轻松排出而不卡住。因此,拨指螺纹能抵抗损伤并保持清洁,即使在艰苦脏污环境中。且比其他螺纹更耐用。制造中,拨指螺纹可按公制和英制单位按精确标准制造。可为单头(一条螺旋)或多头(多条螺旋)。

拨指螺纹形式特征 – 拨指螺纹形状是什么

拨指螺纹形式是方螺纹修改版,将方螺纹锐利圆角圆滑为完全圆形,或半圆或全圆。此圆形形状创造光滑牙顶和牙底,减少应力集中并提高耐久性。下方3D图像展示其实际形状。

拨指螺纹图解与绘制

拨指螺纹标准尺寸包括螺距(两牙顶间距离)、螺纹深度或高度等于半螺距(0.5p),以及牙顶和牙底圆角半径等于四分之一螺距(0.25p)。

如何绘制拨指螺纹?

1. 绘制三条平行水平线,间距为0.25倍螺距(0.25p);分别代表牙顶线、中心线和牙底线。
2. 沿中心线按等于全螺距(p)间隔标记点;这些点将作为半圆中心。
3. 从中心线每个中心点,以0.25p半径向上绘制半圆形成牙顶部分。
4. 从下一中心点,以相同半径(0.25p)向下绘制半圆形成牙底部分。
5. 沿中心线交替绘制上下半圆,平滑连接牙顶和牙底。
6. 绘制螺距尺寸线显示两连续牙顶间距离。
7. 标注螺纹深度为半螺距(0.5p),即牙顶线到牙底线距离。
8. 标记牙顶和牙底圆角半径为0.25p。
9. 用深色铅笔或笔清晰勾勒半圆牙顶和牙底以突出螺纹轮廓。
10. 添加中心线和尺寸线,用链线指示半圆中心和螺距间距。
11. 用约2mm间距、45度角排线阴影截面表示材料。
12. 最后标注为“拨指螺纹轮廊”并添加列出螺距、深度和半径值的尺寸表以清晰说明。

拨指螺纹标准与角度

拨指螺纹尺寸由几个重要组织标准化,各有其特定命名、直径、螺距、TPI及其他规范规则。最常见拨指螺纹规范为DIN 405和DIN 20400;两者均采用30°侧翼角。

除这些标准外,许多拨指螺纹为适配特殊机器或工作定制,拨指螺纹形式随行业或应用需求灵活变化。

拨指螺纹用途何在?

拨指螺纹因圆润形状防止污垢碎屑引起问题,在许多行业使用,使其在恶劣条件下极其可靠。油田中,它们创建无泄漏连接,即使暴露于污垢和粗暴处理也能良好保持。欧洲汽车如部分保时捷和宝马车型使用拨指螺纹作拖车眼螺纹——拖车挂钩连接的特殊螺纹孔——因螺纹强健且连接牢固。这些螺纹也保护较软材料,如直线执行器中塑料螺母,通过减少金属部件相对运动磨损。消防呼吸器用拨指螺纹安全连接金属和橡胶部件。地下矿山提升机、火车离合器和制动螺丝、大型阀门中均有拨指螺纹,其光滑圆润设计抵抗污垢和重力损伤。

DIN 20400与DIN 405 RD拨指螺纹表

注(DIN 405与DIN 20400区别):

DIN 405与DIN 20400测量螺距方式不同。DIN 405混合使用公制公称直径但以每英寸牙数(TPI)即英制单位测量螺距。相反,DIN 20400全面采用公制,使用公制公称直径配公制螺距测量。这使DIN 20400在完全依赖公制单位的国家和行业中更易使用,也是区分两标准简单方式。

此外,DIN 405提供63个指定螺纹尺寸,范围8mm至200mm,分两组:系列1含40个首选尺寸,系列2含23个一般不推荐尺寸。而DIN 20400总尺寸较少,共47个,但覆盖更宽直径范围,10mm至300mm。这意味着DIN 20400更适合大尺寸应用。

螺距范围两标准间差异显著。DIN 405螺距范围较窄,从2.54mm(等于10 TPI)至6.35mm(4 TPI)。DIN 20400随直径增长稳步增加螺距,提供3mm至16mm螺距。这允许DIN 20400螺纹为需更大螺距以获强度和稳定性的重载用途设计。

虽两标准共享相同30°螺纹侧翼角,但牙底和牙顶形状不同。DIN 405中牙底牙顶均为大平滑全圆角曲线,呈极圆润轮廓。DIN 20400保持牙顶大圆角但改变牙底设计,使用两较小圆角在牙底形成平底。此微妙差别影响螺纹使用中应力和磨损处理方式。

DIN 20400公制拨指螺纹尺寸表(外螺纹)

螺纹代号大径中径小径
MAXMINMAXMINMAXMIN
Rd10x310.0009.7608.5008.2606.7006.460
Rd12x312.00011.76010.50010.2608.7008.460
Rd14x314.00013.76012.50012.26010.70010.460
Rd16x416.00015.68014.00013.68011.60011.280
Rd18x418.00017.68016.00015.68013.60013.280
Rd20x420.00019.68018.00017.68015.60015.280
Rd22x422.00021.68020.00019.68017.60017.280
Rd25x425.00024.68023.00022.68020.60020.280
Rd28x428.00027.68026.00025.68023.60023.280
Rd32x432.00031.68030.00029.68027.60027.280
Rd36x536.00035.60033.50033.10030.50030.100
Rd40x540.00039.60037.50037.10034.50034.100
Rd42x542.00041.60039.50039.10036.50036.100
Rd45x545.00044.60042.50042.10039.50039.100
Rd48x548.00047.60045.50045.10042.50042.100
Rd50x550.00049.60047.50047.10044.50044.100
Rd53x553.00052.60050.50050.10047.50047.100
Rd56x556.00055.60053.50053.10050.50050.100
Rd60x660.00059.52057.00056.52053.40052.920
Rd63x663.00062.52060.00059.52056.40055.920
Rd67x667.00066.52064.00063.52060.40059.920
Rd70x670.00069.52067.00066.52063.40062.920
Rd75x675.00074.52072.00071.52068.40067.920
Rd80x680.00079.52077.00076.52073.40072.920
Rd85x685.00084.52082.00081.52078.40077.920
Rd90x890.00089.36086.00085.36081.20080.560
Rd95x895.00094.36094.00093.36086.20085.560
Rd100x8100.00099.36096.00095.36091.20090.560
Rd106x8106.000105.360102.000101.36097.20096.560
Rd112x8112.000111.360108.000107.360103.200102.560
Rd118x8118.000117.360114.000113.360109.200108.560
Rd125x8125.000124.360121.000120.360116.200115.560
Rd132x10132.000131.200127.000126.200121.000120.200
Rd140x10140.000139.200135.000134.200129.000128.200
Rd150x10150.000149.200145.000144.200139.000138.200
Rd160x10160.000159.200155.000154.200149.000148.300
Rd170x10170.000169.200165.000164.200159.000158.200
Rd180x12180.000179.040174.000173.040166.800165.840
Rd190x12190.000189.040184.000183.040176.800175.840
Rd200x12200.000199.040194.000193.040186.800185.840
Rd212x12212.000211.040206.000205.040198.800197.840
Rd224x12224.000223.040218.000217.040210.800209.840
Rd236x16236.000234.720228.000223.720218.400217.120
Rd250x16250.000248.720242.000240.720232.400231.120
Rd265x16265.000263.720257.000255.720247.400246.120
Rd280x16280.000278.720272.000270.720262.400261.120
Rd300x16300.000298.720292.000290.720282.400281.120

DIN 20400公制拨指螺纹尺寸表(内螺纹)

螺纹代号大径中径小径
MINMAXMINMAXMINMAX
Rd10x310.30010.5408.5008.7407.0007.240
Rd12x312.30012.54010.50010.7409.0009.240
Rd14x314.30014.54012.50012.74011.00011.240
Rd16x416.40016.72014.00014.32012.00012.320
Rd18x418.40018.72016.00016.32014.00014.320
Rd20x420.40020.72018.00018.32016.00016.320
Rd22x422.40022.72020.00020.32018.00018.320
Rd25x425.40025.72023.00023.32021.00021.320
Rd28x428.40028.72026.00026.32024.00024.320
Rd32x432.40032.72030.00030.32028.00028.320
Rd36x536.50036.90033.50033.90031.00031.400
Rd40x540.50040.90037.50037.90035.00035.400
Rd42x542.50042.90039.50039.90037.00037.400
Rd45x545.50045.90042.50042.90040.00040.400
Rd48x548.50048.90045.90045.90043.00043.400
Rd50x550.50050.90047.50047.90045.00045.400
Rd53x553.50053.90050.50050.90048.00048.400
Rd56x556.50056.90053.50053.90051.00051.400
Rd60x660.60061.08057.00057.48054.00054.480
Rd63x663.60064.08060.00060.48057.00057.480
Rd67x667.60068.08064.00064.48061.00061.480
Rd70x670.60071.08067.00067.48063.00064.480
Rd75x675.60076.08072.00072.48069.00069.480
Rd80x680.60081.08077.00077.48074.00074.480
Rd85x685.60086.08082.00082.48079.00079.480
Rd90x890.80091.44086.00086.64082.00082.640
Rd95x895.80096.44091.00091.64087.00087.640
Rd100x8100.800101.44096.00096.64092.00092.640
Rd106x8106.800107.440102.000102.64098.00098.640
Rd112x8112.800113.440108.000108.640104.000104.640
Rd118x8118.800119.440114.000114.640110.000110.640
Rd125x8125.800126.440121.000121.640117.000117.640
Rd132x10133.000133.800127.000127.800122.000122.800
Rd140x10141.000141.800135.000135.800130.000130.800
Rd150x10151.000151.800145.000145.800140.000140.800
Rd160x10161.000161.800155.000155.800150.000150.800
Rd170x10171.000171.800165.000165.800160.000160.800
Rd180x12181.200182.160174.000175.960168.000168.960
Rd190x12191.200192.160184.000184.960178.000178.960
Rd200x12201.200202.160194.000194.960188.000188.960
Rd212x12213.200214.160206.000206.960200.000200.960
Rd224x12225.200226.160218.000218.960212.000212.960
Rd236x16237.600238.880228.000229.280220.000221.280
Rd250x16251.600252.880242.000243.280234.000235.280
Rd265x16266.600267.880257.000258.280249.000250.280
Rd280x16281.600282.880272.000273.280264.000265.280
Rd300x16301.600302.880292.000293.280284.000285.280

DIN 405拨指螺纹尺寸表(外螺纹)

螺纹代号TPI*螺距6h大径7h中径7h小径
MaxMinMaxMinMaxMin
Rd 8 x 1/10102.5408.0007.6656.7306.5305.4605.210
Rd 9 x 1/10102.5409.0008.6657.7307.5306.4606.210
Rd 10 x 1/10102.54010.0009.6658.7308.5307.4607.210
Rd 11 x 1/10102.54011.00010.6659.7309.5308.4608.210
Rd 12 x 1/10102.54012.00011.66510.73010.5309.4609.210
Rd 14 x 1/883.17514.00013.62512.73012.49410.82510.525
Rd 16 x 1/883.17516.00015.62514.41214.17612.82512.525
Rd 18 x 1/883.17518.00017.62516.41216.17614.82514.525
Rd 20 x 1/883.17520.00019.62518.41218.17616.82516.525
Rd 22 x 1/883.17522.00021.62520.41220.17618.82518.525
Rd 24 x 1/883.17524.00023.62522.41222.17620.82520.525
Rd 26 x 1/883.17526.00025.62524.41224.17622.82522.525
Rd 28 x 1/883.17528.00027.62526.41226.17625.82525.525
Rd 30 x 1/883.17530.00029.62528.41228.17626.82526.525
Rd 32 x 1/883.17532.00031.62530.41230.17628.82528.525
Rd 34 x 1/8 *83.17534.00033.62532.41232.17630.82530.525
Rd 36 x 1/883.17536.00035.62534.41234.17632.82532.525
Rd 38 x 1/8 *83.17538.00037.62536.41236.17634.82534.525
Rd 40 x 1/664.23340.00039.52537.88337.58335.76735.392
Rd 42 x 1/6 *64.23342.00041.52539.88339.58337.76737.392
Rd 44 x 1/664.23344.00043.52541.88341.58339.76739.392
Rd 46 x 1/6 *64.23346.00045.52543.88343.58341.76741.392
Rd 48 x 1/664.23348.00047.52545.88345.58343.76743.392
Rd 50 x 1/6 *64.23350.00049.52547.88347.58345.76745.392
Rd 52 x 1/664.23352.00051.52549.88349.58347.76747.392
Rd 55 x 1/664.23355.00054.52552.88352.58350.76750.392
Rd 58 x 1/6 *64.23358.00057.52555.88355.58353.76753.392
Rd 60 x 1/664.23360.00059.52557.88357.58355.76755.392
Rd 62 x 1/6 *64.23362.00061.52559.88359.58357.76757.392
Rd 65 x 1/664.23365.00064.52562.88362.58360.76760.392
Rd 68 x 1/6 *64.23368.00067.52565.88365.58363.76763.392
Rd 70 x 1/664.23370.00069.52567.88367.58365.76765.392
Rd 72 x 1/6 *64.23372.00071.52569.88369.58367.76767.392
Rd 75 x 1/664.23375.00074.52572.88372.58370.76770.392
Rd 78 x 1/6 *64.23378.00077.52575.88375.58373.76773.392
Rd 80 x 1/664.23380.00079.52577.88377.58375.76775.392
Rd 82 x 1/6 *64.23382.00081.52579.88379.58377.76777.392
Rd 85 x 1/664.23385.00084.52582.88382.58380.76780.392
Rd 88 x 1/6 *64.23388.00087.52585.88385.58383.76783.392
Rd 90 x 1/664.23390.00089.52587.88387.58385.76785.392
Rd 92 x 1/6 *64.23392.00091.52589.88389.58387.76787.392
Rd 95 x 1/664.23395.00094.52592.88392.58390.76790.392
Rd 98 x 1/6 *64.23398.00097.52595.88395.58393.76793.392
Rd 100 x 1/664.233100.00099.52597.88397.58395.76795.392
Rd 105 x 1/4 *46.350105.000104.370101.825101.42598.65098.150
Rd 110 x 1/446.350110.000109.370106.825106.425103.650103.150
Rd 115 x 1/4 *46.350115.000114.370111.825111.425108.650108.150
Rd 120 x 1/446.350120.000119.370116.825116.425113.650113.150
Rd 125 x 1/4 *46.350125.000124.370121.825121.425118.650118.150
Rd 130 x 1/446.350130.000129.370126.825126.425123.650123.150
Rd 135 x 1/4 *46.350135.000134.370121.825121.425128.650128.150
Rd 140 x 1/446.350140.000139.370136.825136.425133.650133.150
Rd 145 x 1/4 *46.350145.000144.370141.825141.425138.650138.150
Rd 150 x 1/446.350150.000149.370146.825146.425143.650143.150
Rd 155 x 1/4 *46.350155.000154.370151.825151.425148.650148.150
Rd 160 x 1/446.350160.000159.370156.825156.425153.650153.150
Rd 165 x 1/4 *46.350165.000164.370161.825161.425158.650158.150
Rd 170 x 1/446.350170.000169.370166.825166.425163.650163.150
Rd 175 x 1/4 *46.350175.000174.370171.825171.425168.650168.150
Rd 180 x 1/446.350180.000179.370176.825176.425173.650173.150
Rd 185 x 1/4 *46.350185.000184.370181.825181.425178.650178.150
Rd 190 x 1/446.350190.000189.370186.825186.425183.650183.150
Rd 195 x 1/4 *46.350195.000194.370191.825191.425188.650188.150
Rd 200 x 1/446.350200.000199.370196.825196.425193.650193.150

DIN 405拨指螺纹尺寸表(内螺纹)

螺纹代号TPI*螺距大径7H中径6H小径
MinMinMaxMinMax
Rd 8 x 1/10102.5408.2546.7306.9955.7146.164
Rd 9 x 1/10102.5409.2547.7307.9956.7147.164
Rd 10 x 1/10102.54010.2548.7308.9957.7148.164
Rd 11 x 1/10102.54011.2549.7309.9958.7149.164
Rd 12 x 1/10102.54012.25410.73010.9959.71410.164
Rd 14 x 1/883.17514.31812.73013.04511.14211.672
Rd 16 x 1/883.17516.31814.41214.72713.14213.672
Rd 18 x 1/883.17518.31816.41216.72715.14215.672
Rd 20 x 1/883.17520.31818.41218.72717.14217.672
Rd 22 x 1/883.17522.31820.41220.72719.14219.672
Rd 24 x 1/883.17524.31822.41222.72721.14221.672
Rd 26 x 1/883.17526.31824.41224.72723.14223.672
Rd 28 x 1/883.17528.31826.41226.72725.14225.672
Rd 30 x 1/883.17530.31828.41228.72727.14227.672
Rd 32 x 1/883.17532.31830.41230.72729.14229.672
Rd 34 x 1/8 *83.17534.31832.41232.72731.14231.672
Rd 36 x 1/883.17536.31834.41234.72733.14233.672
Rd 38 x 1/8 *83.17538.31836.41236.72735.14235.672
Rd 40 x 1/664.23340.42337.88338.28336.19036.820
Rd 42 x 1/6 *64.23342.42339.88340.28338.19038.820
Rd 44 x 1/664.23344.42341.88342.28340.19040.820
Rd 46 x 1/6 *64.23346.42343.88344.28342.19042.820
Rd 48 x 1/664.23348.42345.88346.28344.19044.820
Rd 50 x 1/6 *64.23350.42347.88348.28346.19046.820
Rd 52 x 1/664.23352.42349.88350.28348.19048.820
Rd 55 x 1/664.23355.42352.88353.28351.19051.820
Rd 58 x 1/6 *64.23358.42355.88356.28354.19054.820
Rd 60 x 1/664.23360.42357.88358.28356.19056.820
Rd 62 x 1/6 *64.23362.42359.88360.28358.19058.820
Rd 65 x 1/664.23365.42362.88363.28361.19061.820
Rd 68 x 1/6 *64.23368.42365.88366.28364.19064.820
Rd 70 x 1/664.23370.42367.88368.28366.19066.820
Rd 72 x 1/6 *64.23372.42369.88370.28368.19068.820
Rd 75 x 1/664.23375.42372.88373.28371.19071.820
Rd 78 x 1/6 *64.23378.42375.88376.28374.19074.820
Rd 80 x 1/664.23380.42377.88378.28376.19076.820
Rd 82 x 1/6 *64.23382.42379.88380.28378.19078.820
Rd 85 x 1/664.23385.42382.88383.28381.19081.820
Rd 88 x 1/6 *64.23388.42385.88386.28384.19084.820
Rd 90 x 1/664.23390.42387.88388.28386.19086.820
Rd 92 x 1/6 *64.23392.42389.88390.28388.19088.820
Rd 95 x 1/664.23395.42392.88393.28391.19091.820
Rd 98 x 1/6 *64.23398.42395.88396.28394.19094.820
Rd 100 x 1/664.233100.42397.88398.28396.19096.820
Rd 105 x 1/4 *46.350105.635101.825102.35599.285100.115
Rd 110 x 1/446.350110.635106.825107.355104.285105.115
Rd 115 x 1/4 *46.350115.635111.825112.355109.285110.115
Rd 120 x 1/446.350120.635116.825117.355114.285115.115
Rd 125 x 1/4 *46.350125.635121.825122.355119.285120.115
Rd 130 x 1/446.350130.635126.825127.355124.285125.115
Rd 135 x 1/4 *46.350135.635121.825122.355129.285130.115
Rd 140 x 1/446.350140.635136.825137.355134.285135.115
Rd 145 x 1/4 *46.350145.635141.825142.355139.285140.115
Rd 150 x 1/446.350150.635146.825147.355114.285115.115
Rd 155 x 1/4 *46.350155.635151.825152.355149.285150.115
Rd 160 x 1/446.350160.635156.825157.355154.285155.115
Rd 165 x 1/4 *46.350165.635161.825162.355159.285160.115
Rd 170 x 1/446.350170.635166.825167.355164.285165.115
Rd 175 x 1/4 *46.350175.635171.825172.355159.285160.115
Rd 180 x 1/446.350180.635176.825177.355174.285175.115
Rd 185 x 1/4 *46.350185.635181.825182.355179.285180.115
Rd 190 x 1/446.350190.635186.825187.355184.285185.115
Rd 195 x 1/4 *46.350195.635191.825192.355189.285190.115
Rd 200 x 1/446.350200.635196.825197.355194.285195.115

标记*为系列2尺寸;新设计避免使用这些尺寸。


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